Researchers at the Japanese Tsukuba University described a graphene-based electrode that can produce hydrogen under acidic conditions. The electrolysis of water to generate hydrogen is vital for energy storage in a green economy. One of the major obstacles, however, is the high cost of noble-metal electrodes. Cheaper non-noble electrodes function well in driving the hydrogen evolution reaction (HER), but mainly in alkaline conditions, where the reaction is electricity-hungry. The more efficient acid-phase reaction requires precious metals such as platinum. Worse still, the acid electrolytes are corrosive and eat away at the core metal.

Perforated graphene for hydrogen production image

The researchers have found that holey graphene offers a way around this problem. They used nitrogen-doped graphene sheets to encapsulate a nickel–molybdenum (NiMo) electrode alloy. The graphene was punched full of nanometer-size holes. The researchers showed that in acid conditions, their HER system dramatically outperforms an electrode using regular non-holey graphene. The use of graphene in HER electrodes is not new—this flexible, conductive carbon sheet is ideal for wrapping around the core metal. However, although it protects the metal against corrosion, graphene also suppresses its chemical activity. In the Tsukuba system, the holes promote the reaction in two ways, while the intact graphene part protects the metal.

“We created holes by decorating the NiMo surface with silica nanoparticles,” explained study co-author Dr. Hu Kailong of the University of Tsukuba. “Then, when we deposited the graphene layer, gaps were left behind at the nanoparticle positions—like a relief artwork. In fact, the holes are more than just gaps—they are ringed by chemically active ridges called ‘fringes’. Technically, these fringes are structural defects, but they drive the chemistry of the electrode.”

The team explained that compared with normal graphene, the fringes are more hydrophilic. This attracts hydronium (H3O+) in the acid solution, which plays a crucial role in one of the two HER mechanisms. The fringes are also excellent at adsorbing single hydrogen atoms, which provides extra surface area for other important HER processes. As a result, H2 is produced as efficiently as on a conventional electrode. Meanwhile, the non-holey part of graphene delays the dissolving of the metal catalyst in the acid. “This is a versatile new concept for hydrogen evolution electrodes,” said Associate Professor Yoshikazu Ito of the University of Tsukuba, who is the lead author of the study. “The goal is to minimize the overpotential needed for the reaction. Therefore, it’s not limited to one particular catalyst”. “We tuned our holey graphene layer specifically to NiMo by optimizing the size and number of holes. What’s impressive is that the catalyst was still stable in acid, despite the holes. In the future, holey graphene could be customized to a range of metals, pushing the efficiency of hydrogen production toward full-scale adoption.”

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