Article last updated on: Jul 11, 2018

What is a solar panel?

Solar panel electricity systems, also known as solar photovoltaics (PV), capture the sun’s energy (photons) and convert it into electricity. PV cells are made from layers of semiconducting material, and produce an electric field across the layers when exposed to sunlight. When light reaches the cell, some of it is absorbed into the semiconducting material and causes electrons to break loose and flow. This flow of electrons is an electric current, that can be drawn out and used for powering outside devices. This current, along with the cell’s voltage (a result of built-in electric fields), define the power that the solar cell is capable of producing. It is worth mentioning that a PV cell can produce electricity without direct sunlight, but more sunshine equals more electricity.

Solar panel array photo

A module, or panel, is a group of cells connected electrically and packaged together. several panels can also form an array, which can provide more electricity and be used for powering larger instruments and devices.

Different kinds of Solar cells

Solar cells are roughly divided into three categories: Monocrystalline, Polycrystalline and Thin Film. Most of the world’s PVs are based on a variation of silicon. The purity of the silicon, or the more perfectly aligned silicon molecules are, affects how good it will be at converting solar energy. Monocrystalline solar cells (Mono-Si, or single-crystal-Si) go through a process of cutting cylindrical ingots to make silicon wafers, which gives the panels their characteristic look. They have external even coloring that suggests high-purity silicon, thus having the highest efficiency rates (typically 15-20%). They are also space efficient (their efficiency allows them to be small) and live longer than other kinds of solar panels. Alas, they are more expensive than other kinds and tend to be damaged by external dirt or snow.

Polycrystalline silicon (p-Si or mc-Si) solar cells do not go through the abovementioned process, and so are simpler and cost less than Monocrystalline ones. Their typical efficiency is 13-16%, due to lower silicon purity. They are also bigger and take up more space.

Thin-Film solar cells (TFSC), are made by depositing one or several thin layers of photovoltaic material onto a substrate. Different types of TFSCs are categorized by which photovoltaic material is deposited onto the substrate: Amorphous silicon (a-Si), cadmium telluride (CdTe), copper indium gallium selenide (CIS/CIGS), polymer solar panels and organic photovoltaic cells (OPC). Thin-film modules have reached efficiencies of 7-13%. Their mass production is simple, they can be made flexible and are potentially cheaper to manufacture than crystalline-based solar cells. They do, however, take up a lot of space (hampering their use in residential applications) and tend to degrade faster than crystalline solar panels.



Solar power advantages and disadvantages

Solar power is free and infinite, and solar energy use indeed has major advantages. It is an eco-friendly, sustainable way of energy production. Solar energy systems today are also much cheaper than they were 20 years ago, and save money in electricity expenses. In addition, it is a much environmentally cleaner form of energy production that helps reduce global warming and coal pollution. It does not waste water like coal and nuclear power plants and is also considered to be a form of energy that is much safer for use.

Although solar power production is widely considered to be a positive thing, some downsides require mentioning. The initial cost of purchasing and installing solar panels can be substantial, despite widespread government subsidy programs and tax initiatives. Sun exposure is critical and so location plays a significant role in the generation of electricity. Areas that are cloudy or foggy for long periods of time will produce much less electricity. Other commonly argues disadvantages regard insufficiency of produced electricity and reliability issues.

Solar power applications

Common solar energy applications include various residential uses such as solar lighting, heating and ventilation systems. Many small appliances utilize solar energy for operation, like calculators, scales, toys and more. Agriculture and horticulture also employ solar energy for the operation of different aids like water pumps and crop drying machines. The field of transportation has been interested in solar powered vehicles for many years, including cars, planes and boats that are vigorously researched and developed. Solar energy also has various industrial applications, ranging from powering remote locations as well as space and satellite systems, to powering transportation signals, lighthouses, offshore navigation systems and many more.

Solar technologies are vigorously researched, aiming to lower costs and improve existing products as well as integrate PV systems in innovative products like PV-powered curtains, clothes and laptop cases.

Graphene and solar panels

Graphene is made of a single layer of carbon atoms that are bonded together in a repeating pattern of hexagons. It is a 2 dimensional material with amazing characteristics, which grant it the title “wonder material”. It is extremely strong and almost entirely transparent and also astonishingly conductive and flexible. Graphene is made of carbon, which is abundant, and can be a relatively inexpensive material. Graphene has a seemingly endless potential for improving existing products as well as inspiring new ones.

Solar cells require materials that are conductive and allow light to get through, thus benefiting from graphene's superb conductivity and transparency. Graphene is indeed a great conductor, but it is not very good at collecting the electrical current produced inside the solar cell. Hence, researchers are looking for appropriate ways to modify graphene for this purpose. Graphene Oxide (GO), for example, is less conductive but more transparent and a better charge collector which can be useful for solar panels.

The conductive Indium Tin Oxide (ITO) is used with a non-conductive glass layer as the transparent electrodes in most organic solar panels to achieve these goals, but ITO is rare, brittle and makes solar panels expensive. Many researches focus on graphene as a replacement for ITO in transparent electrodes of OPVs. Others search for ways of utilizing graphene in improving overall performance of photovoltaic devices, mainly OPVs, as well as in electrodes, active layers, interfacial layers and electron acceptors.

Commercialization efforts

While graphene-based solar cells are not currently commercially available, some efforts are bearing fruit in regards to the use of graphene in auxiliary aspects of PV. One such example is ZNShine Solar's G12 evolution era series - comprised of a 12-busbar graphene module, 5-busbar graphene module and double-glass graphene module. According to reports, the application of ZS's graphene film layer increases light transmission performance of the glass itself. In addition, Znshine Solar's modules are self-cleaning. In July 2018, ZNShine Solar won the bid to provide 37.5MW of PV modules to Bharat Heavy Electricals Limited (BHEL), India's largest power generation equipment manufacturer. According to the contract, 10% of the shipment will be graphene-coated solar panels.

Further reading

Latest Graphene Solar Panels news

Researchers develop graphene-enhanced biophotovoltaic technology

Researchers at UC Riverside are attempting to integrate biological components with photovoltaic cells to deliver fully sustainable solar energy. The team's biophotovoltaic device is built from renewable carbon by integrating graphene hybrids and the phototropic protein bacteriorhodopsin.

UCR team creates graphene-enhanced biophotovoltaic technology image

Existing photovoltaic technology is not fully capable of realizing the promise of sustainable solar energy. Commercial and emerging photovoltaic technologies require energy-intensive extracting and manufacturing processes and often require metals like tin that generate social conflict and environmental harm.

ZNShine Solar to supply graphene-enhanced PV modules to India's BHEL

ZNShine Solar is a maker of PV modules, PV power station and EPC, founded in 1988 in China. In May 2018, ZNShine Solar launched the G12 evolution era series - a 12-busbar graphene module, 5-busbar graphene module and double-glass graphene module. According to reports, the application of ZS's graphene film layer increases light transmission performance of the glass itself. In addition, Znshine Solar's modules are self-cleaning.

ZNShine Solar's graphene coating for solar modules image

Now, reports suggest that ZNShine Solar has won the bid to provide 37.5MW of PV modules to Bharat Heavy Electricals Limited (BHEL), India's largest power generation equipment manufacturer. The deal makes ZNShine Solar the first overseas module supplier to win a contract with BHEL. According to the contract,10% of the shipment will be graphene-coated solar panel and all deliveries will be made by October.

Graphene for the Display and Lighting Industries

Chinese scientists develop a GO-based 3D conic device to increase solar-thermal conversion

Researchers from Nanjing University in China have developed a new device of 3D hollow-cone structure based on a graphene oxide film that can greatly increase the solar-thermal conversion efficiency.

The device, named 'Artificial Transpiration', is inspired by the transpiration process of trees. It has a special 1D water path within it, which can reduce the energy loss in conduction. The cone structure can reportedly collect more sunlight throughout the day when compared to a flat device, as about 10-50% of sunlight is diffusive. Thus it performs even better in the real world than in the laboratory, the team said.

Proton transport in graphene may lead to renewable energy production

Researchers at The University of Manchester have found a new and exciting physical effect in graphene – membranes that could be used in devices to artificially mimic photosynthesis.

Graphene proton transport open door to renewable energy image

The new findings demonstrated an increase in the rate at which the material conducts protons when it is simply illuminated with sunlight. The 'photo-proton' effect, as it has been named, could be utilized to design devices able to directly harvest solar energy to produce hydrogen gas, a promising green fuel. It might also be of interest for other applications, such as light-induced water splitting, photo-catalysis and for making new types of highly efficient photodetectors.

On Nanotech Engineering's 92% efficiency graphene-CNTs solar panel claim

In early October 2017 we posted about Nanotech Engineering's novel graphene-enhanced solar panel, a post that raised many eyebrows. Nanotech says that their graphene panel reaches a 92% efficiency (compared to around 20% for large commercial silicon-based PV panels), and the cost per Watt of their panel will be 0.55 cents (compared to a US average of $3.26 for silicon PV panels).

Rice team studies thermal properties of graphene-CNTs junctions image

Graphene-CNT junctions (source: Rice University)

Our post quoted Nanotech's PR, stating that Jeffrey Grossman, Professor of Engineering at MIT verified the technology and said that “Pound for pound, the new solar cells produce up to 1,000 times more power than conventional photovoltaics”.

Versarien - Think you know graphene? Think again!Versarien - Think you know graphene? Think again!