Graphene Coating: introduction and market status
What is a coating?
A coating is a covering that is applied to the surface of an object. The purpose of applying the coating may be decorative, functional, or both. Coatings are ubiquitous and can be found on walls, furniture, on all sorts of wires and printed circuits, the outside of houses and cars, and much more. In addition, the decorative duties of coatings span quite a broad spectrum.
Decorative coatings are mainly used for their color, texture or other visual property. Functional coatings are applied to change the surface properties of the substrate, such as adhesion, wettability, corrosion resistance, wear resistance and more. In some cases, the coating adds an entirely new property such as a magnetic response or electrical conductivity and forms an essential part of the finished product.
Coatings may be used in various processes, that are roughly divided into: vapor deposition, spraying, chemical and electrochemical techniques, roll-to-roll coating processes and other, less prominent techniques.
What is graphene?
Graphene is a two dimensional layer of carbon atoms, arranged in the form of a honeycomb lattice. It is touted as a “miracle material†because it is endowed with an abundance of astonishing traits - this thin, one atom thick substance is the lightest, strongest, thinnest material known to man, as well as the best heat and electricity conductor ever discovered - and the list does not end there. Graphene is the subject of relentless research and is thought to be able to revolutionize whole industries, as researchers work on many different kinds of graphene-based materials - each one with unique qualities and purpose.
Graphene for coatings
The vast selection of extraordinary properties that graphene possesses can open the door to many interesting types of coatings, paints, inks and more. Graphene's high resistivity can make for durable coatings that do not crack and are resistant to water and oil; its excellent electrical and thermal conductivity can be used to make various conductive paints, and a strong barrier effect can contribute to extraordinary anti-oxidant, scratch-resistant and anti-UVA coatings.
Graphene enables a wide array of functional coatings and paints, for many possible applications. Among these can be high performance adhesives enabled by graphene's high adhesion property, anti-bacterial coatings, solar paints (capable of absorbing solar energy and transmitting it), paints that provide isolation for houses, anti-rust coatings, anti-fog paints and UV ray blockers, non-stick coatings for various domestic applications (like frying pans and countertops) and even a much-hyped possibility (currently under scientific examination) of a coating that turns a regular wall into a screen.
Commercial activity
Graphene-enhanced products are yet to reach widespread commercialization. Nonetheless, given graphene’s impressive array of properties and the vigorous R&D that is taking place, graphene-enhanced coatings should not be too far away.
The Sixth Element Materials, a Chinese company that focuses on R&D, mass production and sales of graphene and related materials, showcased its graphene-zinc anti-corrosion primer used for offshore wind power tower, that can come at a competitive price compared with zinc rich epoxy primer.
Garmor, the University of Central Florida spin-off formed to develop a new graphene oxide flakes production process, has developed graphene oxide-based coatings useful for limiting UV radiation damage to sensors and polymers. Garmor's transparent GO-films are reportedly derived from a commercially-viable and scalable process that can be readily implemented with minimal constraints.
Four layers of GO coating on polycarbonate
The Spain-based Graphenano announced the launch of a graphene-based series of paints and coatings called Graphenstone in 2014. These are said to be very strong and also acts as a protective layer against environmental damage. Graphenstone is made from a graphene powder and limestone powder.
The British Electro Conductive Products released a sprayable transparent conductive coating based on a CNT and graphene platelets (GNP) hybrid material. TBA are targeting the food, electronics, pharmaceuticals and petrochemicals markets.The new ATEX-compliant product is available as a clear, anti-static aerosol, and it should also be available as bulk paint. Its application will safeguard electronic equipment used in explosive environments and bring it up to European standards.
Further reading
- Introduction to graphene
- Graphene Composites
- Graphene company database
- How to invest in the graphene revolution
- The Graphene Handbook, our very own guide to the graphene market
Versarien expands agreement with Montana Química
Versarien has announced, further to the previously announced manufacturing license agreement, know-how license and technical assistance agreement entered into with Montana Química, that it has now signed a two-year supply agreement to provide some of the Company's proprietary graphene and related material dispersions and formulations (Graphinks™) to Montana (the "Supply Agreement").
Montana is a Brazilian headquartered multinational business focused on the production and sale of paints, wood preservatives and other wood finishing products including paints, stains and varnishes. Versarien understands it is Montana's intention to utilize the Company's Graphinks™ in application areas such as construction, composites, coatings and lubricants.
Sparc Technologies and Flinders University secure Australian government grant for graphene-enhanced aquaculture technology
Sparc Technologies and its partner Flinders University have been awarded funding under Australia’s Economic Accelerator (AEA) Ignite grant program. They will receive a grant of AU$353,098 (around US$220,800).
The 12-month project aims to accelerate development and validation of a graphene-enhanced material that can be utilized in aquaculture nets to mitigate biofouling and increase net strength and durability. This technology has the potential to result in a significant reduction in fish farm operational costs, environmental impact, biosecurity and fish health risks.
OSG to adopt graphene-based propeller coatings on seven tankers
Following good results from a vessel treated with GIT Coatings’ graphene-based propeller coating XGIT-PROP in 2023, Tampa, Fla.-headquartered Overseas Shipholding Group Inc. (OSG) is to adopt the solution on seven further crude oil tankers.
The first application saw performance gains and fuel savings proven beyond expectations which was further validated by a third party with the vessel being tracked along its trade route covering the Pacific Ocean. “At OSG, we believe sustainable technology such as XGIT-PROP provides an opportunity for us to enhance our performance while also being stewards of the ocean,” said Eric Schreiber, director of operational excellence at OSG. “From the initial application study, XGIT-PROP is a proven product which both benefits vessel efficiency while also providing environmentally friendly impacts, which we will also consider for our new LCO2 vessel designs by Aptamus Carbon Solutions, a new subsidiary of OSG.”
Sparc to trial graphene-based coating with BHP Mitsubishi Alliance at Goonyella Riverside Mine
Sparc Technologies has announced the execution of an agreement (Trial Agreement) with BHP Mitsubishi Alliance (BMA). The Trial Agreement details the terms and conditions under which Sparc and BMA will conduct a collaborative field trial involving testing of an ecosparc® enhanced coating in coal handling and processing plant (CHPP) infrastructure at the Goonyella Riverside Mine (GRM) in Queensland.
The Trial Agreement with BMA represents a continuation of Sparc’s strategy of working with asset owners across government, defense, mining and oil & gas to demonstrate the performance of ecosparc® enhanced coatings in relevant real-world environments. The temperature, moisture and conditions within the CHPP at GRM, located in Moranbah, Queensland are well suited for an effective field trial. The field trial will provide valuable performance data for potential customers, building on over 6 years of research and development and >10,000 data points from accelerated cyclic corrosion testing in the laboratory.
Graphene Manufacturing Group demonstrates improved heat sink performance with THERMAL-XR
In a recent PR, Graphene Manufacturing Group (GMG) shared that it continues to advance the commercialization of its THERMAL-XR coating system with the product being tested with companies in multiple industries, including on heat sinks for electronics.
Third-party modelling indicates that applying THERMAL-XR to heat sinks can reduce their size by up to 39% while maintaining the same thermal performance, the company highlighted. This reduction could lead to savings in weight and material costs. The technology also lowers the maximum temperature of heat sinks by 23%, improving their efficiency.
Sparc Technologies reports significant performance improvements achieved in graphene hnhanced water-based coatings
Sparc Technologies has announced the results of initial test work in water-based acrylic epoxy coatings. The testing has reportedly demonstrated significant corrosion performance improvements through the incorporation of low dosages of carefully selected grades of graphene compared to an unmodified control. Testing has been performed using two industry-recognized electrochemical measurement techniques.

Water-based coatings are gaining prominence due to better environmental credentials compared to more widely used solvent-based coatings which contain fossil fuel derived organic solvents. These results are the first evidence that Sparc has seen whereby graphene significantly improves the corrosion performance of water-based coatings. This extends Sparc’s reach into a new and rapidly growing area of the coatings market where there are clear performance challenges to address. It also complements Sparc’s flagship ecosparc® product range.
Graphene coating helps improve lithium-ion battery cathodes
Researchers at the California Institute of Technology (Caltech) have developed a method for coating lithium-ion battery cathodes with graphene, extending their life and performance. This recent effort may improve lithium-ion battery performance and reduce reliance on cobalt, an element frequently used in lithium-ion batteries that is difficult to source sustainably.
Image credit: Caltech
Caltech senior research scientist, David Boyd, has worked over the past decade to develop techniques for manufacturing graphene. In 2015, Boyd and colleagues discovered that high-quality graphene could be produced at room temperature. Prior to this, the production of graphene required extremely high temperatures, up to 1,000 degrees Celsius. After this breakthrough, they searched for new applications for graphene. Recently, Boyd teamed up with Will West, a technologist at Caltech's Jet Propulsion Laboratory (JPL), which Caltech manages for NASA. West specializes in electrochemistry and, in particular, in the development of improved battery technologies. Boyd and West set out to see if graphene could create an improved lithium-ion battery, which they have shown to be possible.
Sparc Technologies receives USD$730,000 R&D tax refund
Sparc Technologies has secured AUD$1.12 million (around USD$730,000) in an R&D tax refund, under the Australian Government's R&D Tax Incentive, relating to the 2024 financial year.
It was stated that this financial boost comes as a recognition of Sparc’s commitment to advancing sustainable technologies in high-performance coatings and polymers. This refund will strengthen the company’s cash position thereby providing continued support for Sparc's investment in Sparc Hydrogen, ecosparc® field trials and its work developing graphene based additives for high performance coatings and polymers
Graphene-based surface offers long-term scalable frost prevention
Researchers from Northwestern University and University of California have developed a strategy that prevents frost formation - the team reported a hybrid surface design that passively controls the diffusion of water vapor over a surface to sustain flat frost-free regions for long periods of time. The hybrid anti-frosting technique can prevent frosting for potentially weeks at a time and is scalable, durable and fabricated through 3D printing.
The team found that tweaking the texture of any surface and adding a thin layer of graphene oxide prevents 100% of frost from forming on surfaces for one week or potentially even longer. This is 1,000 times longer than current, state-of-the-art anti-frosting surfaces. As a bonus, the new scalable surface design is also resistant to cracks, scratches and contamination.
CRX Coatings launches new graphene-enhanced coating for marine applications
CRX Coatings, a Tennessee-based company specializing in graphene-formulated coatings, has entered into the boating industry by launching its new X21 Foul Release Bottom Paint.

CRX Coatings has developed a non-ablative, copper free, biocide-free graphene formula specifically for marine applications. Their innovative approach reportedly ensures maximum performance and durability for boat owners.
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